Products
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Anticorrosive paint coating
The heavy-duty anti-corrosion process of vinyl 901 and vinyl 907 involves the pickling line foundation floor, walls, circulating pools, cleaning pools, ditches, equipment C-shaped hooks, steel structures, etc. to prevent the hazards and corrosion of acidic and alkaline media.
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Automatic industrial manipulator
Drying is generally used as the last process of surface treatment, depending on the customer’s use requirements and whether the drying process is required. The drying box is made of a combination of carbon steel and steel sections welded together, the exterior is covered with an 80mm post insulation layer. It is equipped with a left and right automatic double door and burner heating system, and is equipped with anti-bumping blocks on both sides of the door track. Additional drying boxes can be individually customised according to customer process requirements.
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Customizable function tank
PP grooves, including pickles, washing grooves, rinse grooves, etc. The inner side uses a 25mm thick PP board, the outer steel is covered with steel, and the PP inner tank and steel structure are connected with a tank. Depending on the use temperature, the outer layer is covered with insulation cotton as a tank insulation. The groove is about 8 years in service life. The PP tank part can be customized or replaced according to the needs of the customer’s use needs.
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Photospating and slag removal equipment
In the formation of metal surface treatment of phosphate skin film process, will produce a large number of phosphate slag, such as the timely removal of these suspended in the liquid fine slag particles, it will affect the stability and cleanliness of the tank liquid, directly affecting the product qualification rate. Therefore, it is necessary to configure automatic phosphating slag removal machine in the production line.
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Pickling line steel structure
The steel structure adopts factory production;
After arriving at the site, high-strength bolts are used to connect according to the diagram, which can ensure good bearing performance and shorten the construction period;
The steel structure is arranged on both sides, and the track is installed on the top for the manipulator to walk;
Install the trolley line power supply device to supply power to the manipulator;
The surface of the steel structure is painted with anti-corrosion paint, and the specific color can be based on the requirements of the buyer;
All steel structures have been tested by flaw detection.
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Customizable drying box
Drying is generally used as the last process of surface treatment, depending on the customer’s use requirements and whether the drying process is required. The drying box is made of a combination of carbon steel and steel sections welded together, the exterior is covered with an 80mm post insulation layer. It is equipped with a left and right automatic double door and burner heating system, and is equipped with anti-bumping blocks on both sides of the door track. Additional drying boxes can be individually customised according to customer process requirements.
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Manual Line Automation Retrofit
Wuxi T-Control can not only build and expand (automatic or manual) production lines, but also change manual production lines to automatic production lines or transform part of the split equipment of the production line, including but not limited to:
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Wire rod pickling&phosphating line
With the development of global economy, environmental protection and technology, wire surface treatment has also appeared in various development directions. With the increasing environmental protection requirements of various countries, acid-free treatment methods such as shot blasting and mechanical peeling have emerged one after another. However, the surface quality of the wire processed by these methods is still not as good as the effect that can be achieved by traditional pickling, and there are always various defects . Therefore, it has become an urgent need to not only achieve the surface quality of traditional pickling, but also low emissions and high efficiency. With the advancement of technology, automated pickling surface treatment equipment came into being.
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Fully enclosed pickling tunnel
The top of the tunnel is equipped with vertical sealing strips. The sealing strip uses a 5MMPP soft board. The soft material has certain elasticity and has strong corrosion resistance. The tunnel structure is supported by steel cable connection and PP tendons. The top of the tunnel is equipped with anti -corruption lighting, and a transparent observation window is equipped on both sides. The operation of the acid mist tower fan causes negative pressure in the tunnel. The acid mist generated by the pickling is limited to the tunnel. The acid mist will not be able to get out of the tunnel, so that there is no acid mist in the production workshop, protecting the equipment and building structure. Nowadays, the tunnel sealing effect of most equipment manufacturers is not ideal. In response to this situation, the sealing tunnel can be transformed alone, but the acid mist treatment tower is needed at the same time.
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MES production management system
Customised MES system is a production management system developed by us based on different production models to help companies make more accurate production management decisions, reduce decision risks and lower operating costs, for metal deep processing companies to achieve a digital factory.
Function: Automated equipment completes production data collection, which enters the MES system Allows the system software to control and trace the production process, quality, in and out of storage, etc.
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Stainless steel pipe pickling line
Compared with wire rod pickling and phosphating equipment, most of the medium for steel pipe pickling and phosphating equipment is sulfuric acid, and a small part uses hydrochloric acid. Most users are more suitable for linear type, because the tank body of steel pipe pickling and phosphating equipment is thinner and longer than that of wire rod pickling and phosphating equipment.
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Pickling & phosphating line circle type
Based on years of experience in the metallurgical industry, we have developed a Automatic closed tunnel wire surface treatment production line. It’s maximum production capacity can reach 400,000 tons/year. Its excellent performance and reasonable price has attracted wire rope customers from China and southeast Asia.
In addition, we also have U type pickling line or straight type pickling line to choose.
